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All In One - Roll 2 Roll 2021


All In One
Automatic system for banner finishing with welding & eyeleting


All in One is the 360º solution for banner finishing as you will reduce lead times and labor costs.

New All In One Roll2Roll integrates in a single process hem welding, eyeleting and slitting to finish large banner jobs.



As it eliminates the time needed to weld hems on another finishing station you are not only reducing time but also space while you are boosting your productivity.

All in One is the 360º solution for banner finishing as you will reduce lead times and labor costs.

Reduce bottlenecks in your print finishing department.

1 roll 50m with welding & eyeleting in less than 8min.










Available sizes


We offer you a machine that adjusts jobs from 600cm to 3200cm. All In One is manufactured in three sizes each with a maximum working size: 1600 cm | 2400 cm | 3200 cm.




Available sizes
Option 1: 1600 cm | Option 2: 2400 cm | Option 3: 3200 cm
(The equipment in the image corresponds to option 2)










Modular system


All In One consists of individual job stations that come together to create the definitive Banner Finishing Machine. The stations are joined together through a system of hooks.




Rewinding Station

When you need to finish full rolls (fence banners for example).

The rewinding station has a tensioning system to roll evenly even with eyelets already set.

Pneumatic shaft for easy handling.

Safety rope.




Eyeleting & Slitting Station

Adjustable distance between eyelet machines.

Vision system to read eyelet setting and cutting marks.

Precise and fast slitting unit with rotary cutter built-in.

Single or double cutter selection.




Welding Station

Hot air welders with setting adjustments through HMI.

Accumulating system (dancer) for continuous welding.

Different welding options: hem, tape reinforcement and keder.




Loading Station

Easy loading system with pneumatic shaft.

Edge alignment mechanism with photosensor and pneumatic adjustment.

Double roll charger option.

Material folder.










Control panel to make your job easier


  • Friendly interface to control all operations in one place with a 10” touchscreen
  • Recipe storage of materials and welding parameters.
  • Warnings & maintenance messages.
  • Screen allows you to choose working mode, eyelets ON/OFF, language…
  • Choose among three working modes: 1) Vision system to recognize eyelet and cutting marks. 2) Number of eyelets per banner. 3) Distance between eyelets and system will space them evenly.









Welding station


Different welding options: In the world of digital printing there are different ways of finishing banners. With All In One you can finish your banners using keder, tape reinforcement or hem welding.

  • Two hot air welders with automatic positioning system - 230V/3400W.

  • Choose among three different types of welding. Hem welding, tape welding and single flap keder.

  • Weldable materials: PVC banners, mesh and PE.

  • Integrated heating element and tool protection device.

  • Automatic cool-down function.

  • Welding parameters accessible on the touchscreen (temperature / air volume).

  • Max. temperature 650º - Max. air volume (20ºC) 350 l/min - Noise emission level 65 dB(A).










Eyeleting system


System integrates two fully automatic eyelet machines with double washer supply on raceway.

  • One machine is on a fixed position while the other is mounted on linear guides to easily adjust working width.

  • Easy access to both machines for maintenance routines.

  • Warning signal when eyelets and washers need to be reloaded.










Slitting


The system integrates a rewinding station but also allows you to cut the banners adapting to your jobs. You can choose between slitting and rewinding modes.

  • Cutting system: When you need to make panels to a certain length you can use the integrated rotary cutter to slit between the last eyelet of one banner and the first of the other, being able to do it with the vision system that recognizes cutting marks or using the position reader.

  • Single cut: Cut the banner with a single cut.

  • Double cut: The new All In One incorporates the possibility of working with two rotary cutters that can be operated independently. If you need to make an indentation cut between the different banners, you can activate both cutters and avoid any visible cutting marks on the front side of the banner.










Rewinding


If you do not want to cut into the banner you are working with, rewind the banner after welding and / or eyeleting process.

  • Fence banner oriented. Only eyelets and distance between them is necessary. Machine will be continuing working and collecting the finished material into another roll.

  • You can choose Roll2Roll when you need to finish full rolls as when making fence banners for example.

  • Optional coreless shaft for small banners rewinding.










Technologies and features



1. Mobile loading platform | 2. Material loading | 3. Safety first | 4. Reinforcement tape dispenser | 5. Welder systyem | 6. Eyeleting system
7. Aligment mat. system | 8. In-line slitters | 9. End of roll detection | 10. Material folder | 11. Vision system | 12. Cutting banner system









Contact us


All In One

Automatic system for banner finishing with
welding & eyeleting










With us, your company is covered

Guarantee


European manufacturing.

Technical Support


PLASTGrommet has a professional team to give you technical support. All In One features a remote access to troubleshoot PLC issues or machine errors.

Reliability


Equipment made to last. Your print finishing department runs 24h on pick seasons and reliability is a must Designed with access for maintenance.

Safety first


To avoid risks machine has several guards. If any of them is removed machine will not work and a warning message will appear. It integrates security barriers, stopping points, security beacons, etc.

© PLÁSTICOS ALCO S.L.