All In One

All In One

Automatic system for banner finishing with welding & grommeting

All in One is the 360º solution for banner finishing as you will reduce lead times and labor costs.

New All In One Roll2Roll integrates in a single process hem welding, grommeting and slitting to finish large banner jobs.

As it eliminates the time needed to weld hems on another finishing station you are not only reducing time but also space while you are boosting your productivity.

All in One is the 360º solution for banner finishing as you will reduce lead times and labor costs.

When you need to finish full rolls (fence banners for example).

The rewinding station has a tensioning system to roll evenly even with grommets already set.

Pneumatic shaft for easy handling.

Safety rope.

Adjustable distance between grommet machines.

Vision system to read grommet setting and cutting marks.

Precise and fast slitting unit with rotary cutter built-in.

Single or double cutter selection.

Hot air welders with setting adjustments through HMI.

Accumulating system (dancer) for continuous welding.

Different welding options: hem, tape reinforcement and keder.

Easy loading system with pneumatic shaft.

Edge alignment mechanism with photosensor and pneumatic adjustment.

Double roll charger option.

Material folder.

• Friendly interface to control all operations in one place with a 10” touchscreen
• Recipe storage of materials and welding parameters.
• Warnings & maintenance messages.
• Screen allows you to choose working mode, grommets ON/OFF, language…
• Choose among three working modes: 1) Vision system to recognize grommet and cutting marks. 2) Number of grommets per banner. 3) Distance between grommets and system will space them evenly.

• Two hot air welders with automatic positioning system - 230V/3400W.
  
  
• Choose among three different types of welding. Hem welding, tape welding and single flap keder.
  
  
• Weldable materials: PVC banners, mesh and PE.
  
  
• Integrated heating element and tool protection device.
  
  
• Automatic cool-down function.
  
  
• Welding parameters accessible on the touchscreen (temperature / air volume).
  
  
• Max. temperature 650º - Max. air volume (20ºC) 350 l/min - Noise emission level 65 dB(A).
  
  

• One machine is on a fixed position while the other is mounted on linear guides to easily adjust working width.
  
  
• Easy access to both machines for maintenance routines.
  
  
• Warning signal when grommets and washers need to be reloaded.
  
  

• Cutting system: When you need to make panels to a certain length you can use the integrated rotary cutter to slit between the last grommet of one banner and the first of the other, being able to do it with the vision system that recognizes cutting marks or using the position reader.
  
  
• Single cut: Cut the banner with a single cut.
  
  
• Double cut: The new All In One incorporates the possibility of working with two rotary cutters that can be operated independently. If you need to make an indentation cut between the different banners, you can activate both cutters and avoid any visible cutting marks on the front side of the banner.
  
  

• Fence banner oriented. Only grommets and distance between them is necessary. Machine will be continuing working and collecting the finished material into another roll.
  
  
• You can choose Roll2Roll when you need to finish full rolls as when making fence banners for example.
  
  
• Optional coreless shaft for small banners rewinding.
  
  

All In One

Automatic system for banner finishing with
welding & grommeting